CRANK S HAFT /T R ANSM I SS I O N

VT500C

OUTPUT DRIVE GEAR R EMOVAL

Place the output gear case in a vise with sof t jaws, being careful not to distort it.

Place the shaft holder tool on the driven gear shaft wedging it against the vise to lock the shaft.

U nstake the in ner bearing race lock nut and outer race lock nut with a drill or grinder. Be C.'lreful that metal particles do not enter the bearing and the th reads on the shaft are not damaged.

(1lLOCK NUTS

(2) UNSTAKE

(1) SHAFT HOLDER

(2) LOCK NUT WRENCH

Remove the inner bearing race lock nuts and discard them.

Remove the beari ng outer race lock nut.

(1) LOCK NUT WR ENCH

36 x 4B mm 07916-MBOOOOO

(2) BEARING OUTER RACE LOCK NUT.

Remove the lock washer. Remove the output drive shaft.

(1) OUTPUT DRIVE SHAFT

(2) SLIDER HAMMER

(3) BEARING REMOVER 07936 -8890001

OUTPUT DRIVE SHAFT BEARING REPLACEMENT

Remove the output drive shaft bearing from the output drive shaft with the bearing puller.

(1I BEARING PULLER

Place the adjustment shim between the bearing and drive shaft gear (Page 13-18).

Hold the bearing inner race with attachment. Press the output drive shaft into the bearing.

NOTE

Place the pilot's threaded end into the final drive shaft.

A:	0 8 mm (0.031 In)
B:	0.85 mm (0.033 in)
C:	0.9 mm (0.035 in)
D: E:	0.95 mm (0.037 in) 1.0 mm (0.039 in)	STANDARD
F:	1.05 mm (0.041in)
G:	1.1mm (0.043 in )

COUNTER SHAFT/OUTPUT DRIVE GEAR ADJUSTMENT SHIMS:

(1) PILOT,25 mm

07746-0040600

(2) ATTACHMENT, 30 mm

07746-0030300

OUTPUT DRIVE GEAR INSTALLATION

Press the output drive shaft assembly into the out· put gear case.

(t) DR IVER C 07746-00201co

(2) ATTACH MENT, 30 mm 07746-00303)()

I nstall the lock washer Into the case wi tt1 its "NUT" mark facing nut.

Clean the bea ring outer race lock nut threads throughly.

Place the case into a vice with soft jaws.

Install and ti!titen a new bearing outer rece lock nut. The drive shaft assembly \!Viii also be installed at the same time.

TORQUE WRE NCH SCALE READI NG:

80-100 N·m (8.0-10.0 kg-m, 68-72 ft lb) ACTUAL TORQUE APPLIED:

90-110 N·m (9.0-11.0 kg-m, 65-80ft lb)

(1) "NUT" MAR K

(1) LOCK N UT WRENCH

30/64 mm 07916-MBOOOOO

(2) BEARING OUTER RACE LOCK NUT

CRANKSHA FT/TRANSMISSION

I nstall and tighten a new inner race lock nut to the specified torque.

TORQUE WRENCH SCALE READING:

64-73 N•m (6.4-7.3 kg-m, 46-53 ft·lb)

ACTUAL TORQUE APPLIED:

70-80 N·m (7.0-8.0 kg-m, 61-68 f t-lb)

Stake the inner and outer lock nuts.

(2) SHAFT HOLDER 07924-MESOOOO

H ONDA

VT500C

11) LOCK NUT WRENCH

36 x 48 mm 07916-MBOOOOO

(!)STAKE

OUTPUT DR IVEN GEAR REMOVAL

Remove the driven gear oil seal from the ou.tput driven gear case.

Place the output driven gear case i nto a vise.

(1)01L SEAL

Unstake the inner bearing race lock nut and the outer bea ring race lock nut with a drill or grinder.

(21UNSTAKE

(11 LOCK NUTS

Remove the output driven gear beari ng inner race lock nu t.

Remove the driven gear bearing holder mounting bolts and remove the shim, gear and holder from the case.

Remove the 0-ring.

(11 LOCK NUT WRENCH

34 x 44 mm 07916-ME50000

(2) SHAFT HOLDER 07924-ME50000

OUTPUT DRIVEN GEAR BEA RING R EPLACEMENT

Place the outpu t driven gear bearing holder in to a vise wi th soft jaws. Remove the outpu t driven gear bearing outer race lock nut from the holder.

Remove the lock washer.

Press the output driven gear shaft from the holder.

Press the bearing out of the holde r.

NOTE