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CRANK S HAFT /T R ANSM I SS I O N





VT500C



OUTPUT DRIVE GEAR  R EMOVAL

 

Place the output gear case in a vise with sof t jaws, being careful  not to distort it.

 

Place the shaft holder tool on the driven gear shaft wedging it against the vise to lock the shaft.

 

U nstake the in ner bearing race lock nut and outer race lock nut with a drill or grinder. Be C.'lreful that metal particles do not enter  the bearing  and the th reads on the shaft are not damaged.


(1lLOCK NUTS

 

(2) UNSTAKE


 


 

(1) SHAFT HOLDER


 

(2) LOCK NUT WRENCH


 

Remove the inner bearing race lock nuts and discard them.

 

 


 

 

Remove the beari ng outer race lock nut.


(1) LOCK NUT WR ENCH

36 x 4B mm 07916-MBOOOOO

(2) BEARING OUTER RACE LOCK NUT.


 

 

Remove the lock washer. Remove the output drive shaft.


(1) OUTPUT DRIVE SHAFT


 

(2) SLIDER HAMMER


 

 

(3) BEARING REMOVER 07936 -8890001

 


 

OUTPUT DRIVE SHAFT BEARING REPLACEMENT

 

Remove the output drive shaft bearing from the output drive shaft with the bearing puller.


 

(1I BEARING PULLER


 

 

j


Place the adjustment shim between the bearing and drive shaft gear (Page 13-18).

Hold the bearing inner race with attachment. Press the output drive shaft into the bearing.

NOTE

 

Place  the pilot's threaded end into the  final drive shaft.

 

 

A: 0 8 mm  (0.031 In)

 

B: 0.85 mm (0.033 in)
C: 0.9 mm (0.035 in)
D: E: 0.95 mm (0.037 in) 1.0 mm  (0.039 in)   STANDARD
F: 1.05 mm (0.041in)  
G: 1.1mm  (0.043 in )  

 

COUNTER SHAFT/OUTPUT DRIVE GEAR ADJUSTMENT  SHIMS:


 

(1) PILOT,25 mm

07746-0040600

(2) ATTACHMENT, 30 mm

07746-0030300


 


 


 

 

OUTPUT DRIVE GEAR INSTALLATION

 

Press the output drive shaft assembly into the out· put gear case.


(t) DR IVER C 07746-00201co


(2) ATTACH MENT, 30 mm 07746-00303)()


 


 

I nstall the lock washer Into the case wi tt1 its "NUT" mark facing nut.

 

 

Clean the bea ring outer race lock nut threads throughly.

Place the case into a vice with soft jaws.

 

Install and ti!titen a new bearing outer  rece  lock nut. The drive shaft assembly \!Viii also be installed at the same time.

 

TORQUE WRE NCH SCALE READI NG:

80-100 N·m  (8.0-10.0 kg-m, 68-72 ft lb) ACTUAL TORQUE APPLIED:

90-110 N·m (9.0-11.0 kg-m, 65-80ft lb)


(1) "NUT" MAR K

 

 

(1) LOCK N UT WRENCH

30/64 mm 07916-MBOOOOO

(2) BEARING OUTER RACE LOCK NUT


 


 

 

CRANKSHA FT/TRANSMISSION

 

 

I nstall and tighten a new inner race lock nut to the specified torque.

 

TORQUE WRENCH SCALE READING:

64-73 N•m (6.4-7.3 kg-m, 46-53 ft·lb)

ACTUAL TORQUE APPLIED:

70-80 N·m (7.0-8.0 kg-m, 61-68 f t-lb)

 

Stake the inner and outer lock nuts.


 

 

(2) SHAFT HOLDER 07924-MESOOOO
































H ONDA

VT500C

11) LOCK NUT WRENCH

36 x 48 mm 07916-MBOOOOO


 

 

(!)STAKE

 

 


 

OUTPUT DR IVEN GEAR REMOVAL

 

Remove  the  driven  gear  oil  seal  from  the  ou.tput driven gear case.

 

Place the output driven gear case i nto a vise.


 

(1)01L SEAL


 

 


 


 

Unstake  the  inner  bearing  race  lock  nut  and the outer bea ring race lock nut with a drill or grinder.


 

 

(21UNSTAKE


(11 LOCK NUTS


 


 

Remove the output driven gear beari ng inner race lock nu t.

 

 

Remove the driven gear bearing holder mounting bolts and remove the shim, gear and holder from the case.

 

Remove the 0-ring.


 

(11 LOCK NUT WRENCH

34 x 44 mm 07916-ME50000

(2) SHAFT HOLDER 07924-ME50000


 


 

 

OUTPUT DRIVEN GEAR  BEA RING R EPLACEMENT

 

Place the outpu t driven gear bearing holder in to a vise wi th soft jaws. Remove the outpu t driven gear bearing outer race lock nut  from the holder.

 

Remove the lock washer.

 

 

Press the output driven gear shaft from the holder.

 

Press the bearing out of the holde r.

 

NOTE

 

Be careful not to damage tne bearing holder

gear case mating surface.


 

 

(1} LOCK NUT WRENCH

34/44 mm .07916-MESOOOO

 

 

11}  DRIVER A

07749-0010000

(2}  ATTACHMENT 52 x 55 mm  07746-0010400

(3) PILOT 30 mm  07746-0040700


 


 

 

Press  in  a  new  bearing  and  make  sure  it  rotates freely after installation.


(1) DR IVE R

07749-0010000

(2) ATTACHME NT, 52 x 55 mm 07746-0010400


 


 

NOTE


(1) DR IVER, B 07746-0020100

. ·
·-··           .   ·

..


(2) ATTACHMENT, 17 mm l.D.

07746-0020300


 

Place the output driven gear bearing holder into a press.

Then press in the output driven gear.

Support  the  inner  bearing  race using the  special tools.

 


Install the 0-ri ng and correct shim.

 

I nstall the lock washer with i ts "NUT" mark facing the lock nut.


 

 

(3) ATTACHME NT,30 m m l.D. 07746-0030300

 

 

(1) LOCK WASHER

      •

(2)"NUT" MAR K


 


 

 

Place the bearing holder into a vise with soft jaws.

I nstall and tighten a new bearing outer race lock nut


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